Automated production of man-machine hybrid MES and flexible manufacturing power-assisted lamps

[Text / high-tech LED Yue Mengdi] "Now (luminaire manufacturing) programs are basically different, and the requirements for automated production lines are very high." The person in charge of the lighting company once told the author, and this statement in the lighting equipment factory It has also been confirmed.

Standardization brings scale, automation brings automation, and automation drives intelligence. This is the view of Zhao Shutao, chairman of Hyun Shuo Optoelectronics, on automated production. At this stage, in order to achieve automated production, it is also necessary to "adapt to local conditions" and introduce flexible manufacturing with human-machine hybrid.

In fact, the current LED competition is more of a competition in the lighting side. That is, the competition between the equipment factory customers and their competitors' customers, how the supply chain combat power directly determines the competitiveness of the downstream application end. As a result, equipment manufacturers are racking their brains to outline the price/performance ratio of their products, trying to provide customers with more value-added products and solutions.

The automated production of LED lighting is not only the automation that stays on the equipment, but also the intelligent manufacturing of the entire factory.

From the equipment point of view, Hyun Shuo photoelectric automation equipment adopts the overall design mode, and each station and system information exchange is sufficient; Second, the introduction of high-precision and high-flexibility robot structure, positioning accuracy and compatibility are guaranteed; Third, the system part Using the distributed sensing structure, the whole process parameters of the site can realize the system acquisition and comprehensive processing capability; Fourthly, it adopts the overall network structure and has the data exchange capability with the ERP and MES interfaces.

Since 2013, Hyun Shuo Optoelectronics has been preparing for the MES system of the manufacturing plant in an effort to create a truly smart factory. MES is an abbreviation of Manufacturing Execution System. MESA (MES International Federation) defines MES as follows: MES can optimize the entire production process from order to product completion through information transfer. When real-time events occur on the shop floor, MES can respond to them in a timely manner, report them, and guide and process them with current accurate data.

“In short, it is to use the support of big data to provide automation and intelligence of the entire production.” Zhao Yutao said that perhaps one day, the LED factory will reach the automation level of Foxconn, “and Hyun Shuo Optoelectronics is aiming at this goal. And work hard."

What is true flexible manufacturing and how is it achieved? Zhao Yutao will share his experience with industry professionals at the 2015 Senior Engineers LED Annual Meeting.

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